Orange Juice Filling Processing Equipment

Orange Juice Filling Processing Equipment


Orange Juice Filling Processing Products

 

CZPT information

This series of equipment is utilised in the manufacturing of gasoline-made up of beverages, this sort of as Coca-Cola, Sprite, Fanta etc. This equipment is washing, filling and capping 3-in-1,This machine is suitable for all varieties of bottle types. It adopts suspension air conveyor. When adjust the bottle,It only wants to modify the conveying width, which is more efficient and labor-preserving. This device adopts isobaric filling type, which is quicker and much more stable. The equipment adopts innovative PLC programming manage method, and the electrical components adopt internationally renowned manufacturers. The design of the entire machine is scientific and reasonable, with large output and lower failure rate.
 

Undertaking title Complete solution of carbonated drink production line, including:
– Water therapy method
– Carbonated consume processing line
– Carbonated consume filling technique
– Bottled drink packing method
– PET bottle blow molding method
– CZPT system
– CZPT elements
– Set up tools
Drinking water resource New h2o (nicely water, river h2o, snow water and so on.)
Equipment layout Freely design and style
Manufacturing ability 1000-24000BPH
Bottle sort 330ml-2000ml
Bottle form Freely made
Cap type CZPT screw cap
Filling liquid Drinking water, juice, non-carbonated drink and so on
Filling pressure Counter force stress
Filling temperature Reduced temperature
Labeling manner Sleeve labeling machine
Heating fashion Steam warmth and shrinking
Packing sort Shrink wrapping
Shrinking fashion CZPT heating
Shrinking format CZPTize
Voltage CZPTize
CO2 Prepared by customer in nearby

Operating principle

When bottles are sent to the equipment by conveyor repeatedly, they to begin with are deliveried to the getting wheel
by air-slide conveyor and then to washing element.
The bottle clamps hold the bottles and trun above 180°C to clean, then return back to their authentic placement following
sufficient washing and drying. The bottles are despatched to the center thumb wheel 1 and to the filling part to be stuffed,
then moved by middle thumb wheel 2 and achieve to capping component to be capped, at the very same time, cap trimmer
sends caps to the top of the bottles and capper screws caps.
Bottles are despatched to the conveyor chain by the out stirring wheel to following operating place.

Attributes

1) Monoblock composition, the bottle goes by means of rinsing, filling and capping with small abrasion, and the transferring is secure, bottle changing is easier.

2) Specifically developed stainless metal bottle clamp dose not make contact with the thread elements of the bottle neck, avoiding the 2nd contamination.

3) Substantial speed and massive movement filling valve assures the high filling velocity and actual fluid degree.

4) Components get in touch with with the liquid are all of superb stainless steel or foodstuff amount plastic.The electric method is of worldwide brand and achieves the countrywide foodstuff sanitary standard.

5) The bottle-out starwheel is of screwdown form.When bottle dimensions is transformed, there is no want to modify the transferring chain’s top.

CZPT Technical specs
 

Complete resolution of carbonated drink generation line 2000BPH – 24000BPH PH≥4.six
Carbonated drink
Mineral Shape Filling quantity Filling stage (mm) Neck type
PET bottle Spherical or sq. bottle 100-2000ml Distance from bottle neck Basing on the actual sample
Bottle variety Diameter ≤ 105mm top ≤ 335mm
Changeovers will be needed if possessing distinct bottle
Relating to the bottle in sq. condition, the bottle separating program will be required
Labeling fashion Packing technique Palletizing program
Package Structure
Sizzling glue OPP
PVC shrink label
Entire label / Fifty percent label
Handbook kind / Auto variety
Manual
Film shrinker
Wrap close to
Packer
Robert packing
Equipment
1*2
2*3
three*4
four*6
3*five
Manual
Low situation gantry
Palletizer
Robert Palletizer
Substantial placement gantry
Palletizer
Single arm palletizer
Guide palletizer
Doing work setting Temperature: 10-forty degrees Celsius Humidity: No dew
Electricity source 380V 3phase 50HZ / CZPTize

 

Design DCGF14-twelve-five DCGF18-18-6 DCGF24-24-8 DCGF32-32-ten DCGF40-forty-twelve
Potential (500ml/bottle/h) one thousand-3000 3000-6000 6000-8000 8000-ten thousand ten thousand-15000
Filling precision ≤+5mm(liquid stage)
Filling pressure(Mpa) ≤0.four
Filling temperature(ºC) -five
Complete energy 4.5 5 six eight nine.5
Weight(kg) 2400 3000 4000 5800 7000
All round proportions(mm) 2200*1650*2200 2550*1750*2200 2880*2000*2200 3780*2200*2200 4050*2450*2200

CZPT configurations
 

  Item Parts Name Manufacturer Brand
one PLC SIEMENS Germany
2 Inverter
three Contact Monitor
4 Switch
5 Contactor
six Relayer
7 Solenoid Valve AIRTAC ZheJiang
8 Generate motor FEITUO Swiss
nine Reducer CNP China
ten Drinking water Pump SKF China
11 Primary CZPT AUTONICS Sweden
twelve Sensor AIRTAC Korea
13 Air element ABB ZheJiang

Detailed photos

Washing part

Carbonated drinks filling machine is rotary washing equipment, which mostly use for beverage this kind of as carbonate
d consume, new bottle enter the equipment by star wheel, through clip and overturn system make bottle down,
soon after washing, it overturn bottle up immediately, then express to the filling component by star steel, the primary material a
nd washing clip is stainless steel.

Filling element

The filling portion is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling place by means of the bottle shifting wheel. In the imply time, the bottle clamping plate of the filling device will
clamp the bottle and shift up to seal the bottle, filling valve will open, deliver the liquid into the bottle. When the
liquid degree of the bottle reaches the trachea of the filling valve, the filling will cease.

Capping component

The capping component is composed of screw heads, capping transmission element, a sorting part and an under cover tube pa
rts. The bottle which has completed filling will enter the capping place through the driving wheel.
 Bottles that have concluded capping will be transported by the bottle pusher to the conveyor belt.

 

Full Creation Line

one, Water remedy program: RO purified equipment, UF purified gear, Sand filter, Carbon filter, H2o softner, H2o storage tanks.

two, Beverage processing program: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing device, Homogenizer, Beverage consume pumps, CIP cleansing technique

3, CO2 mixer

Carbonated beverage mixing machine structure affordable, the combine precision is large, CO2 mixes fully, has two moments of cooling, two carbonation deserves. Mainly is suitable for types of carbonic acid drink’s mix processing, also may possibly use in the paste drink, the fermentation drink and so on other gentle drinks’ mix processing.

4, Pasteurizer: Bottle inverse device, Bottled juice sterilizing tunnel

5, Ultimate packing program: Shrink wrapping device

6, PET bottle blowing method: Automated PET bottle blowing equipment, Preform unscrambler and elevator, Auxiliary machines

Our Provider

The sample support
1. we can send you the online video of the working machine.
two. you are often welcome to arrive to pay a visit to our manufacturing unit, and you may see the procedure of the devices right here . We will make the arrangement to choose you up when you occur .
three. If we get the permission of the customer who has introduced the machines from us ,we can inform you their make contact with information, you can go to check out their manufacturing facility.
 
CZPTized support
1. we can design the devices according your needs(content ,electricity,filling type,the varieties of the bottles, and so on).
2. at the same time we will give you our expert suggestion.

After-income services
1. we will offer the invoice of load on time to make positive you can get the device swiftly.
two. when you finish the Preparation conditions ,our engineer will go to your manufacturing facility for the installation, testing and also coaching.
3. we provide a single 12 months guarantee with spare components cost-free.

Orange Juice Filling Processing Equipment